1250L Industrial Bioreactor
Original price was: ₹2,250,000.00.₹2,200,000.00Current price is: ₹2,200,000.00.
As a premier industrial bioreactor manufacturer, Uma Pharmatech Machinery specializes in the design and fabrication of heavy-duty 1250L fermentation systems for large-scale bioprocessing. Our industrial-grade bioreactors are engineered with high-strength SS 316L to withstand the rigors of continuous manufacturing in the pharmaceutical and bio-fertilizer sectors. As leading suppliers, we integrate state-of-the-art SCADA-ready automation to ensure maximum yield and batch-to-batch consistency. Uma Pharmatech Machinery is committed to delivering robust, turnkey solutions that empower global enterprises to scale their biological production with absolute confidence and mechanical reliability.
Product Description
Application
The 1250L industrial bioreactor is designed for high-volume manufacturing environments, including:
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Commercial Enzyme Production: Large-scale synthesis of industrial and food-grade enzymes.
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Bio-Fertilizer Plants: Mass cultivation of nitrogen-fixing and phosphate-solubilizing bacteria.
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Antibiotic Manufacturing: Controlled fermentation for secondary metabolite extraction.
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Waste Treatment: Large-scale microbial processing for environmental bioremediation.
Product Specification: 1250L Industrial Bioreactor System
| Feature | Specification Details |
| Total Volume | 1250 Liters |
| Working Volume | 875 Liters to 935 Liters (70-75%) |
| Material (Contact Parts) | SS 316L (High Mirror Polish <0.4 Micron) |
| Material (External/Jacket) | SS 304 (Matt / Dull Finish) |
| Jacket Pressure | Designed for 3.0 to 4.0 kg/cm² |
| Agitation | High-Torque Gear Motor with Variable Frequency Drive (VFD) |
| Shaft Sealing | Double Mechanical Seal with Thermosyphon Cooling |
| Sterilization | Fully Automated In-Situ Sterilization (SIP) |
| Control System | Advanced PLC + HMI with SCADA Data Logging |
| Air Filtration | Dual-stage 0.2-micron Sterile Vent/Air Filters |
Additional Information
| Heavy-Duty Engineering for Scaled Production | As a specialized industrial bioreactor manufacturer, Uma Pharmatech Machinery understands the complexities of moving from pilot scale to mass production. Our 1250L systems are built with reinforced structural support and high-thickness stainless steel to manage the hydrostatic pressure and mechanical stress of large volumes. We focus on optimizing the vessel's height-to-diameter ratio to ensure ideal oxygen transfer rates and nutrient distribution. This robust engineering ensures that our bioreactors can operate continuously for months without mechanical failure. |
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| Global Suppliers of Turnkey Bio-Solutions | Reliability in the supply chain is essential for large-scale industrial projects. As experienced suppliers, we provide comprehensive turnkey installations that include the primary bioreactor, steam generation units, and cooling towers. Uma Pharmatech Machinery works closely with corporate clients to ensure that our equipment integrates perfectly with existing factory infrastructure. Our 1250L models are designed for easy maintenance, featuring large-diameter manways and automated CIP (Clean-in-Place) systems to minimize downtime between fermentation cycles. |
| Precision SCADA-Integrated Automation | In large-scale manufacturing, even minor deviations in temperature or pH can lead to significant losses. As a technology-driven industrial bioreactor manufacturer, we equip our systems with advanced PLC automation and SCADA integration. This allows for centralized monitoring of multiple units, real-time trend analysis, and comprehensive batch reporting. Our control logic includes multi-point temperature sensors and precise mass-flow controllers for aeration, ensuring that the biological environment remains perfectly stable throughout the growth phase. |
| Superior Oxygen Mass Transfer (KLa) | Achieving high cell densities in a 1250L vessel requires efficient gas-liquid mass transfer. Uma Pharmatech Machinery utilizes specialized impeller configurations, such as high-efficiency Ruston turbines or axial flow impellers, tailored to the specific viscosity of your broth. By optimizing the sparger design and agitation speed, we maximize the KLa (Oxygen Transfer Coefficient), ensuring that oxygen never becomes a limiting factor in your bioprocess. This focus on fluid dynamics is what sets us apart as a premier industrial bioreactor manufacturer. |
| Hygienic Integrity and Quality Assurance | Maintaining a sterile environment in a 1250L system is a critical engineering challenge. Every unit manufactured by Uma Pharmatech Machinery undergoes rigorous hydrostatic and pneumatic testing. We use orbital welding for all piping and ensure that every valve is a sanitary-grade diaphragm or flush-bottom valve to eliminate "dead legs." As a committed industrial bioreactor manufacturer, we provide full documentation for IQ/OQ (Installation and Operational Qualification), helping our clients meet the strict regulatory requirements of global health authorities. |






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