AGITATOR MANUFACTURER IN GUJARAT
Our machines’ adaptability is one of their best qualities. Our equipment can be modified to fit the unique requirements of our clients and is built to handle a variety of chemicals. To ensure that our machines suit the unique needs of our customers, we may offer machines with various mixing speeds, torque requirements, and impeller designs.
Also, our equipment is made to be simple to operate and maintain. In order to ensure that our clients can easily use and maintain our machines, we offer thorough documentation and training. In order to guarantee that our clients can acquire the assistance they require when they require it, we also offer after-sales support.
The solubilization of a wide range of materials, from sugars and salts in the food sector to resins, rubbers, and polymers in the chemical and petrochemical industries, is made extremely efficient by UPM High Shear Mixers.
The liquids and solids are drawn into the workhead by the high-speed rotation of the rotor, where they are subjected to intense but focused shearing in the precise gap between the rotor and stator before being driven out through the stator and projected back into the main body of the mix. The size of the solids decreases with each passage through the workhead, increasing the surface area exposed to the liquid and hastening the solubilization process.
It is challenging to blend gums and thickeners without creating lumps or “fish eyes,” which are clumps of partially moistened material with a core of dry powder.
Once they have developed, an agitator will only wash the agglomerates’ surfaces, gradually hydrating the outer layer, leading to lengthy mixing periods, poor quality, and batch-to-batch variations. Moreover, an agitator cannot produce the shear required by some components to activate them and give them functionality.
UPM Mixer’s high shear action quickly disperses the particles, breaking up any agglomerates and increasing the powder’s surface area exposed to the liquid. Within minutes, an agglomerate-free solution is the outcome.
The ingredients must be treated until they have a homogeneous globule or particle size in order to homogenize them. This necessitates a globule or droplet size in the range of 2 – 5 microns for the majority of products, including creams, ointments, sauces, flavored emulsions, and medicinal suspensions.
With the aid of a UPM Mixer Homogenizer, this is possible. In a three step mixing/homogenizing process, the precisely machined UPM workhead provides unusually high shear rates; the high speed rotor drags materials into the workhead where they are intensely combined. The materials are then propelled to the edge of the workhead by centrifugal force, where they are mechanically sheared in the precise gap between the rotor and stator.
The product is then violently hydraulically sheared as it is accelerated through the stator screen.
Having the smallest droplet size feasible is essential for producing a stable emulsion. The suspended droplets will get smaller with increased shear energy, resulting in a fine, stable emulsion.
UPM mixer’s high shear rotor/stator design is perfect for this application and makes it simple to create emulsions with droplet sizes between 2 and 5 microns. Depending on the formulation, it is possible to generate finer emulsions as small as 0.5 microns. This can frequently replace the requirement for high pressure homogenizers.
For the manufacture of emulsions, UPM provides a variety of in-tank and in-line mixers, ranging in size from laboratory scale to bulk production machines.
An agitator will deliver satisfactory results when mixing easily miscible liquids with comparable viscosities. An agitator, however, tends to move the two liquids around rather than really blending them together when there is a substantial difference in viscosity between the two liquids, and it might take a long time to create a homogeneous mix.
UPM high shear mixer forces the liquids into the workhead where they are quickly combined before being driven out via the stator and projected back into the vessel; the liquids are blended nearly instantly.
UPM In-Line mixer is ideal for particular applications, such as continual dilutions or when the components react upon touch.
SLOW SPEED AGITATORS:
- Reactions (Homogenious / Multi Phase)
- Solid Suspension
- Slurry Holding
- Distillation Till Dryness
- Heat Transfer
- Mass Transfer
- Gas Dispersion
- Carbon Treatment
- Storage Tank OR Holding Vessel
HIGH SPEED AGITATORS:
- Hydrating / Particle wet out for difficult to wet powder
- Powder Incorporation
- Particle Size Reduction / Wet Grinding
A Complete Guide to Picking the Best Industrial Agitators
Industrial agitators are crucial tools used in a variety of sectors to mix and blend various materials. Agitators are essential in the production of chemicals as well as food because they maintain the consistency and quality of the final product. We will provide you a thorough overview of industrial agitators in this article, along with information on their varieties, uses, and how to pick the best one for your requirements.
What is an agitator?
Why Pick a Reputable Manufacturer of Agitators?
What is the difference between a mixer and an agitator?
What materials are commonly used to manufacture industrial agitators?
Types of Industrial Agitators
UMA PHARMATECH MACHINERY
Whatever your application, we have the ideal agitator for you. To create a special agitator solution that satisfies your particular requirements, our team of professionals will collaborate with you.
Uma Pharmatech Machinery are dedicated to giving our clients the best agitators on the market. We are convinced that we can satisfy the specific needs of our clients and assist them in reaching their objectives thanks to our broad range of goods, cutting-edge manufacturing processes, and knowledgeable staff of engineers. Get in touch with us right away to find out more about our selection of agitators and how we can support your mixing objectives.